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Process Failure Mode & Effects Analysis (FMEA) – IATF 16949 Core Tools

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$69.00

Online FMEA Core Tools Training

FMEA Training provides step-by-step instruction of the FMEA process covering both Design FMEAs (DFMEAs) and Process FMEAs (PFMEAs). Employees completing this training will be able to effectively participate on an FMEA team and can make immediate contributions to quality and productivity improvement efforts. This training is ideal for Six Sigma Green Belt training or for Lean Manufacturing training.

All courses also feature:

  • Tracking of training including student test scores and bookmarks.
  • Complete documentation for ISO 9001 (and other standards) required records.
  • With our web-based training you can manage students for an entire corporation through one web-based account.
  • Media-rich presentation including full audio and graphics.
  • Exercises throughout to help reinforce learning.
  • Solid technical content presented in an interesting and informative way.
  • Complete student control to navigate through the program in a way that best meets the needs of the student.
  • Certificates are awarded upon successful completion of courses providing documentation of Continuing Education Units that can be used for various professional certifications.

Course Objectives

Students will be able to:

  • Describe the purpose of an FMEA and explain the benefits of using FMEAs in both design and process engineering situations.
  • Explain the ten steps to conducting an FMEA.
  • Contribute effectively to an FMEA team.
  • Customize FMEA rating scales.
  • Identify and prioritize potential risks.

Intended Audience: Engineers, supervisors, managers, quality professionals. Anyone who will be serving as a member or leader of an FMEA team.

Time To Complete: 8 hours

  • 30,60,90 Days Access to Training (Choose Below)
  • Study Guide in PDF Format
  • Certificate of Completion
  • CEU’s – (.8)

Course Outline

Unit 1 – FMEA Overview

  • Lesson 1 – Introduction
    • An overview of what an FMEA is; how the FMEA process works; and why an FMEA is used
  • Lesson 2 – Purpose of an FMEA
    • An explanation of how an FMEA helps identify risks, prioritizes the risks relative to one another, and focuses efforts on an action plan to reduce the risks.
  • Lesson 3 – Tie to Quality Standards
    • An overview of the links between FMEAs and Quality Standards such as ISO 9000, QS-9000, & TS 16949.
  • Lesson 4 – DFMEA or PFMEA?
    • An explanation of the differences between a Design-FMEA and a Process-FMEA.
  • Lesson 5 – The FMEA Process
    • A preview of the 10 steps used to conduct an FMEA. The same basic steps apply to both a DFMEA and a PFMEA.
  • Lesson 6 – Assembling an FMEA Team
    • Helpful hints on assembling an effective FMEA team.
  • Unit Test – Investigative Challenge
    • An assessment of the learner’s progress in this unit.

Unit 2 – Design FMEAs

  • Lesson 1 – Design FMEA Scope
    • How to clarify the scope for a DFMEA.
    • Details on how to use the DFMEA Scope Worksheet.
  • Lesson 2 – 10 Steps to Conduct a DFMEA
    • Step-by-step directions on conducting a DFMEA.
    • Guidance on the use of the FMEA Analysis Worksheet.
    • Techniques for customizing the Severity, Occurrence, and Detection Ranking Scales for a DFMEA.
  • Lesson 3 – DFMEAs & Control Plans
    • Using the DFMEA Analysis to develop input for a Process Control Plan.
  • Lesson 4 – Getting More Out of Your DFMEA
    • Tips on the best times in a product’s life cycle to conduct a DFMEA.
    • Tips on how to use the results of an FMEA to trigger continuous improvement.
  • Lesson 5 – DFMEA Example
    • An example of the application of a DFMEA, working through all 10 steps.
  • Unit Test – Investigative Challenge
    • An assessment of the student’s progress in this unit.

Unit 3 – FMEAs

  • Lesson 1 – Process FMEA Scope
    • How to clarify the scope for a PFMEA.
    • Details on how to use the PFMEA Scope Worksheet.
  • Lesson 2 – 10 Steps to Conduct a PFMEA
    • Step-by-step directions on conducting a PFMEA.
    • Guidance on the use of the FMEA Analysis Worksheet.
    • Techniques for customizing the Severity, Occurrence, and Detection Ranking Scales for a PFMEA.
  • Lesson 3 – PFMEAs & Control Plans
    • Using the FMEA Analysis to develop a proactive Control Plan.
  • Lesson 4 – Getting More Out of Your PFMEA
    • Tips on the best times and places to conduct a PFMEA.
    • Tips on how to use the results of an FMEA to trigger continuous improvement.
  • Lesson 5 – PFMEA Example
    • An example of the application of a PFMEA, working through all 10 steps.
  • Unit Test – Investigative Challenge
    • An assessment of the learner’s progress in this unit.

Product Details

Product Type: Digital

Price: $69.00

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