Preparing for an Audit
Preparing for an audit is a very important step for your organization. The external audit from a 3rd party registrar is the final step before your organization receives certification to IATF 16949. The auditors duties are to verify that your documentation meets all of the requirements of the standard. The auditor(s) will also make sure that your employees are familiar with the standard and that the procedures and processes are correctly followed. The results will either grant you certification or require corrective actions your organization must meet before becoming accredited.
When the day of the registration audit has arrived, it is time to showcase your QMS and how you have addressed the requirements. Being audited is time-consuming and costly so you want to make sure that you are well prepared. Here are some tips from 16949Store.com to help your organization ensure that you are ready in order to have a successful audit.
Give the organization ample time to prepare
Preparing your organization for an audit takes time and effort. When you have decided that receiving certification is necessary for the organization, you should set goals and give an appropriate amount of time to meet the requirements of the standard.
Prepare the employees
Your employees are the ones that will demonstrate that your organization is complying with the requirements of IATF 16949. Before the audit you will want to make sure that all employees know when the audit will be taking place and what the scope of the audit is. Each employee should have a clear idea of the organization’s quality objectives, and how their role contributes to them. Each employee should have proper training on the tasks that they perform.
When you are preparing your employees to answer questions, remember this is not a test, auditors are not looking for an exact answer, rather they want to know how employees go about finding information and answers. Do procedures provide information? If the information is not in a procedure, where does the employee go next, do they ask a supervisor?
16949Store.com suggests Several Employee Training Courses to help prepare your organization for the audit:
Documented information is another important aspect of preparing for your audit. When you are preparing for your audit, you need to ensure that documents and record lists have been updated. Additionally, all documents need to have been reviewed, approved, communicated and followed by everyone involved in the process or activity. You should also ensure that no one is using outdated documents.
Processes and Procedures
Processes and Procedures need to be carefully followed. Your organization needs make sure all processes are meeting the planned arrangement you set out to achieve, and that they are being followed and performed in the same and correct way by all employees.
Prepare the facility
When you are preparing for the audit your organization needs to be well-organized and cleaned. If your facility is a mess, it is easy to miss non conformances. You want to make sure that you are well aware of every area of the facility so that you do not have to encounter any hidden issues during the audit. When getting your organized ready for the audit, check bulletin boards, counters, drawers, etc for uncontrolled documents, uncalibrated measuring and monitoring instruments and unidentified parts or supplies.
Review past Internal Audit Findings
The purpose of an internal audit is to identify possibly weaknesses and areas that need to be corrected in order to improve its management system and meet the requirements of IATF 16949 to earn certification. To have a successful audit, it is a must for the process of the audit to be carried out together with both auditors and auditees
After your organization undergoes an Internal Audit, these findings should be reviewed in a closing meeting to everyone involved. The meeting should be detailed to give the organization an understanding of where the are falling short and how they can improve. This information should be given in an objective and friendly manner and suggestions should be informed constructively.
The organization needs to determine who is responsible for monitoring the actions necessary to make corrections. The results of the audit need to be recorded along with any corrective action taken. Documentation is necessary to ensure that nonconformities are taken care of and that improvements are made.
Review Corrective Action Process
Reviewing past audits and taking corrective action to any nonconformances is key to certification. We recommend taking corrective actions immediately to avoid compromising your ability to achieve certification. A major problem found by the auditor could delay your certification and leave you scrambling to establish a process to fix the issue. Performing internal audits in preparation for your third party auditor is ideal.
16949Store.com offers the following products to help your organization perform a successful internal audit:
- IATF 16949 Internal Auditor Training Courses
- IATF 16949 Lead Auditor Training Courses
- IATF 16949:2016 Internal Audit Checklist and Tools
- IATF 16949:2016 Internal Auditor Training Materials Package
Have a professional audit
When the auditor arrives, your goal should be making a good first impression and to act professional. Auditors are there to help the organization uncover any nonconformances and weaknesses in order to take action, improve and become certified. Remember they want your organization to succeed as well.